The project focuses specifically on the recovery of silicon dust (“grey mass”), a complex fraction generated after the primary treatment of solar panels that contains critical materials such as silicon, silver, aluminum, tin, copper, and lead.
Its recovery poses a significant technological challenge, as its composition is heterogeneous and currently constitutes one of the main bottlenecks to achieving a true circular economy in the photovoltaic sector.
ReSil2Volt proposes a comprehensive solution to recover these strategic materials and return them to the value chain in the form of photovoltaic-grade silicon and silver, suitable for use in wafers and conductive pastes.
The core of the project is the technology known as ReSil2Volt, a modular hydrometallurgical process free of hazardous waste, designed to operate with high efficiency and adapt to variations in the composition of the raw material.
This technology enables the recovery of metallurgical silicon (MGSi) and silver chloride (AgCl) with recovery efficiencies exceeding 95%. In addition, the process also recovers other valuable byproducts, such as AlCl₃ (aluminum trichloride) and a metal cement.
In order to reintroduce the recovered raw materials into the photovoltaic sector, the project will investigate advanced metallurgical purification routes—such as slag refining—to convert the recovered metallurgical silicon into solar-grade silicon (SoGSi), removing critical impurities (B, P, Fe, Al, Ti) and achieving purities in the order of 6N (99.9999%).
In parallel, the AgCl obtained will undergo controlled reduction processes to generate 4N-purity (99.99%) metallic silver, suitable for producing photovoltaic conductive paste.
Técnicas Reunidas, the applicant for the ReSil2Volt project, leads the design, research, and validation of all key processes, from continuous hydrometallurgical treatment to metallurgical purification and the production of photovoltaic-grade materials. With its pilot infrastructure, expertise in hydrometallurgy, and track record in developing proprietary technologies such as ZINCEX®, RARETECH®, and PHOS4LIFE®, the company is thus consolidating its role as a leader in the circular economy as applied to critical raw materials.
The project, which will last 30 months and have a budget of €1,830,394, will be carried out entirely at the Técnicas Reunidas Technology Center, where the technology will be validated and fundamental knowledge generated for its future scaling and integration into industrial photovoltaic recycling ecosystems.
In short, the ReSil2Volt project will enable:
The project is fully aligned with the objectives of the Strategic Project for Economic Recovery and Transformation (PERTE) on the Circular Economy, the Recovery, Transformation, and Resilience Plan, and the requirements of the European Critical Raw Materials Regulation.